One stock number. Everyone reading the same one.
Plants, depots, stores, third-party warehouses and the stock in a technician's van: modelled as locations in one inventory picture, with batch, serial and expiry where the product demands it. Counts reconcile with a reason and an approver, never with a plug entry.
Released ยท QC-901 ยท 46 / 46 serials indexed
46/46WH-01 ยท A-14-0346 physical ยท 16 reservedQC-901 ยท released
Any variance stops the prepared path and opens a count review.
Scan the bin, count 46 units, and verify LOT-24C17 serial evidence before returning readiness.
Residual shortage stays explicit.
Inventory becomes useful when every available unit can explain itself.
SKU-4418 looks sufficient at network level and constrained at Plant A. The product must preserve that difference, plus the lot, quality and demand facts behind it.
Physical is only the first number
Every site exposes physical, reserved, quality and available stock separately.
SKU-4418 ยท 09 Aug ยท 09:16 ISTBin and lot integrity travel together
The selected bin keeps serial evidence and the exact quality release with the quantity.
A-14-03 ยท LOT-24C17Demand names the consequence
Production, customer and maintenance needs keep their owners, dates and uncovered quantities.
WO-3381 ยท SO-48211 ยท PM-221A person selects replenishment
Count, quality and planning authorities remain distinct before reservation or transfer.
Farah โ Leena โ AshaStock control, judged at the point of the count.
Inventory software is bought on features and lived with at reconciliation. These rows are the ones that decide whether the number is believed.
A location-wise report, as of the last posting run.
One live picture across plants, depots, stores, transit and van stock, with reserved, available and in-transit separated rather than netted.
Batch numbers captured, and traced by spreadsheet.
Batch, serial, lot and expiry tracked through receipt, movement and consumption, so a recall query answers in one query, forward and backward.
Bin locations in a system, and knowledge in a person.
Put-away and pick strategies by zone, FEFO or FIFO, with barcode and scan capture on the mobile app: the movement is recorded where it happens.
A full physical count once a year, and an adjustment.
Perpetual cycle counts by ABC class with blind counts and recount rules; every variance carries a reason code and an approver.
Reorder levels set once, and never revisited.
Min-max and demand-driven replenishment recomputed against consumption, lead time and seasonality: the buyer sees why the level moved.
Slow-moving stock discovered at year-end.
Ageing, expiry and slow-moving exposure surfaced weekly by value, with write-off gated by the authority matrix.
Move what is available. Preserve what is not.
A network total does not answer a shortage. Join location, reservation, quality, lot and demand before anyone creates a transfer.
Illustrative product sequence ยท no stock is changed or moved automatically.316 physical is not 316 available
Reservations, quality holds and site demand reduce what can serve Plant A.
The path begins at one released lot
A-14-03 contains LOT-24C17 with 46 indexed serials and 30 unreserved units.
Movement protects a start but leaves a residual gap
WO-3381 and SO-48211 remain individually visible beside PM-221 protection.
Count integrity before movement speed.
Filter the retained stock, quality and demand evidence without changing the source record. Every movement route cites the facts that make it possible.
316 physical across five on-hand buckets; supplier ASN excluded
09 Aug ยท 09:16WH-01 offers 82 available; A-14-03 contributes 30
09 Aug ยท 09:12LOT-24C17 released; 46 serials indexed
18 Jul ยท 15:40WO-3381 + SO-48211 expose a 46-unit gap
09 Aug ยท 09:15WH-01 route ETA 10 Aug 14:00 ยท โน6.4 K
09 Aug ยท 09:19Scan the bin. Prove the lot. Return readiness.
The warehouse task contains the item, exception, expected stock, serial evidence, consequence, prepared movement and named handoff.
One complete role task, not a compact summary.Any variance stops the prepared path and opens a count review.
Scan the bin, count 46 units, and verify LOT-24C17 serial evidence before returning readiness.
SO-48211 remains 20 units uncovered.
Residual 16-unit demand gap stays visible.
What the warehouse gets.
Locations are modelled as they are, including third-party warehouses, consignment stock and the boot of a van. Every stock state stays attributable from receipt and quality through demand and movement.
Item & UOM master
Items with alternate units, conversion factors, packaging hierarchies, substitutes and storage conditions.
uom ยท pack ยท substituteLocation model
Plants, warehouses, zones, bins, stores, transit, third-party and van stock: each a real location with its own rules.
zone ยท bin ยท 3pl ยท vanReceipt & put-away
Inbound against PO or transfer, quality hold, put-away strategies by zone and capacity, and cross-docking.
inbound ยท hold ยท strategyPicking & dispatch
Wave, batch and zone picking with FEFO and FIFO rules, packing verification, and dispatch documentation.
wave ยท fefo ยท packBatch, serial & expiry
Full genealogy through receipt, transfer, production and sale, with shelf-life rules and blocked-batch handling.
genealogy ยท shelf lifeTransfers & in-transit
Inter-location transfers with dispatch and receipt confirmation, transit ownership, and shortage or damage claims.
transfer ยท transit ยท claimCycle counting
ABC-classed count schedules, blind counting, recount thresholds, variance reason codes and approval before adjustment.
abc ยท blind ยท recountMobile scanning
Barcode and QR capture on the Android and iOS app for receipt, pick, transfer and count: resilient through weak signal.
scan ยท resilient ยท auditA count variance that needs a reason before it moves.
The system can trace demand, compare lanes and prepare movement. It cannot attest a physical count, release a lot or reserve stock for a person.
โwhich SKUs expire within 60 days, where they are, and what they are worthโ
Three agents on stock. Adjustments still need a person.
Agents prepare stock intelligence. Warehouse, quality and planning owners keep consequential authority.
Recomputes reorder levels from consumption, lead time and seasonality, and explains every level it moves.
buyer confirms the purchaseCompares counted against system stock, triggers recounts on threshold, and prepares the variance for approval.
no adjustment without a reasonWatches expiry, shelf life and slow-moving exposure by value and raises it while there is still time to sell.
write-offs go to the matrixTracks transfers that have dispatched but not received and chases the receiving location before the month closes.
shortages become claims, with ownersBring one warehouse. Count it in the app.
A 90-minute working session: your location model, traceability rules and count policy drafted as an FRS, approved, and generated to a staging tenant with barcode capture on your phone.
Inventory is meta on the platform: the same locations order management allocates from and field operations consumes from, with durable execution behind every movement and valuation left to your ledger.